Plant Planning & 3D Modelling

Integrated Asset Information & Maintenance Management

Coal Stock Yard Automation & SCADA Integration

Integrated Network Mapping, Analysis & Consumer Indexing

Coal/Ash Transportation Management & Monitoring System

Inventory/Spares Management System

ERP & Third party system Integration

  • Plant Planning & 3D Modelling

  • Integrated Asset Information & Maintenance Management

  • Coal Stock Yard Automation & SCADA Integration

  • Integrated Network Mapping, Analysis & Consumer Indexing

  • Coal/Ash Transportation Management & Monitoring System

  • Inventory/Spares Management System

  • ERP & Third party system Integration

Plant Planning & 3D Modelling

3D model helps engineers to visualise the project, and helps them be more productive a lot more quickly. With our knowledge and experience we are capable of 3D modelling every aspect of electrical components. 3D modeling of power plants offers:

  • Maintenance and reconstruction of Electrical Substation – HV and LV
  • Reconstruction and Up gradation of Power Plants – Hydro, Nuclear, Thermal and Solar
  • Repair and Maintenance of Power line transmission – HV & LV
  • Electrical component modeling for use in BIM
  • Urban power Distribution Network 3D model for Maintenance and Planning
  • Industrial Plant’s Electrical distribution 3D model for Maintenance and risk management
  • Seam less integration with other peripheral systems such as SCADA and ERP.

Integrated Asset Information & Maintenance Management

Plant and Maintenance Management system works on the platform of Power plant 3D model and gives real-time updates on maintenance work being performed on ground by designated staff. Key Features of the system are:

  • Asset Mapping
    • Single, traceable, geospatial asset database for all natural gas transmission and distribution assets
      • Pipes and service pipes to distribute gas,
      • Valves,
      • Regulator devices to control and regulate gas flow,
      • Joins and fittings to join different pipes and meters to measure inlet and outlet of gas
    • This system is accurately keep track of its assets in the field, such as
      • Asset location,
      • Size,
      • Status
    • System generated Maintenance Alerts and Management
    • Control the fixed asset accounting life cycle, from acquisition and depreciation to revaluation and eventual disposal
    • Track history of field equipments / assets
  • Maintenance Management
    • System based Maintenance activity Planning and resource allocation
    • RFID tags on Plant equipments allows maintenance personnel to identify equipment and instruct maintenance process
    • After completion of equipment maintenance personnel will record task completion in system and it will give real-time activity progress
    • On attempt of following wrong maintenance sequence system will generate alert message

Coal Stock Yard Automation & SCADA Integration

Coal handling systems are an integral part of a complete material flow and quality management system. With the acquisition of seamlessly integrate the Intelligent Mining Solution (IMS) into an overall production mine and material handling system. It enables a fully automated operation of the whole stockyard from a central control room and consists of the following modules: Pile Monitoring and Visualization, Material Tracking, Quality Management, Autonomous Stacking/reclaiming. Benefits of this system are:

  • It measures various process facets of the ongoing stacking process live and with highest precision.
  • This allows feed the PLC/SCADA/MIS system with live information and permanently updated 3D inventory data.
  • Increased productivity, uptime and process control.
  • Coal stored in the finest form, for optimized burning.
  • Minimizing Ash generation by Dump Height Control.
  • High accuracy under all environmental conditions at any time during all operations
  • Exact inventory control at any time.
  • Exact height information of the stockpile at any place.
  • Exact positioning of tripper car, scraper, reclaimer, and gantry.
  • FIFO Stockpile Management for sticky material such as Sulfur, Salt, Steam coal.
  • High precision and high reliability.
  • Basis for remote control and automation
  • Maintaining the coal quality produced.
  • Transportation of only higher quality coal.
  • MIS Reports generation through the web application.

Integrated Network Mapping, Analysis & Consumer Indexing

This system is designed to serve following purposes:

  • Updating and modification of information concerning facilities for electricity distribution such as injection station, transformers, electric poles, electric cable, etc.
  • Faster and easier retrieval of information for instantaneous use in the area of planning, managing and monitoring of the facilities.
  • Identification of the amenities in the Feeder so as to ascertain their condition and to know which one is due for replacement or repair.

System features:

  • Digitization of Network Data
    • Topographical Maps (raster images)
    • Environmental Information (Coverage)
    • Land Information Database
      • Governmental Boundaries, Roads, Railroads, Rivers, Lakes (Coverage)
      • Altitude (GRID)
    • Photogrammetric Maps (raster images)
    • DTM (GRID)
  • Route Zone Evaluation Supporting System
  • Basic Route Evaluation Supporting System
  • Detailed Route Evaluation Supporting System
  • Wave Interference Evaluation Supporting System
  • Land-use, Land-cover map (Land-use Land-cover is required to investigate the electric power of the area under investigation such as industrial requirement residential and municipal requirement
  • Locations of transformers using GPS
  • Dynamic data associated with individual transformer
  • Distribution of high tension wires line map
  • Utility analysis and network analysis based on terrain features
  • Potential integration with SCADA

    Coal/Ash Transportation Management & Monitoring System

    Our solution Direc-Tree™ is a Fleet tracking solution that enables managers and stakeholders to remotely ‘Sense’, ‘Track’, ‘Log’ and ‘Analyze’ the movement and activities of their mobile assets. This dynamic real-time data aggregation and analysis facilitates optimal asset usage and ‘Just in Time’ business processes. Direc-Tree™ enables businesses to commit and meet expected SLAs using clever tracking and analysis.

    Furthermore Direc-Tree™ is capable of being integrated with other peripheral systems. The complete offering is more beneficial due to an endto-end control. Benefits of Tracking Coal / Ash transportation fleet:

                      • Real time Vehicle and Trip Information for Fleet Operator / Manager
                      • Much easier Carrier Performance Evaluation with real time and accurate vehicle information
                      • Supports in Carrier Relationship Management
                      • Supports in Cycle Time Analysis
                      • Routing & Scheduling is much easier
                      • Ease in Dynamic Planning and Dispatch
                      • Supports in Truck and Driver Performance Analysis
                      • Increase in Mobile Asset’s Security
                      • Customized Reports are available for Analysis
                      • Accurate Transporter Billing and Ease in Billing Verification

    Inventory/Spares Management System

    Our solution Direc-Tree™ is a Fleet tracking solution that enables managers and stakeholders to remotely ‘Sense’, ‘Track’, ‘Log’ and ‘Analyze’ the movement and activities of their mobile assets. This dynamic real-time data aggregation and analysis facilitates optimal asset usage and ‘Just in Time’ business processes. Direc-Tree™ enables businesses to commit and meet expected SLAs using clever tracking and analysis.

                                                                                            • Speed in identifying Items and Locations at the time of Receipt, Put away, Picking and Shipping, increases Productivity.
                                                                                            • Accuracy by reducing Human Intervention form most of the operations, increases Productivity
                                                                                            • FIFO, FEFO based item tracking
                                                                                            • Fast & Accurate Verification of items in various operations
                                                                                            • Fast Search of specific item using Handheld Reader
                                                                                            • Automatic Data Capture and passed immediately for processing, More Accuracy.
                                                                                            • Optimized Warehouse Space by efficient Pick Pattern, bin quantities and Put away location
                                                                                            • Speedy Order Fulfillment by accurate and fast picking, Customer/Client Satisfaction
                                                                                            • Reduction in Labor Cost by use of RFID enabled auto guided and more accurate equipments
                                                                                            • Increase Carrier Utilization by verifying Carrier load for every dispatch
                                                                                            • Automated System brings High Visibility in Warehousing Operations

    ERP & Third party system Integration

    We offer seamless integration of our automation systems with ERP system for respective modules such as transport management, inventory management, Sales and Procurement, Power generation and distribution management etc.

    Plant Planning & 3D Modelling

    3D model helps engineers to visualise the project, and helps them be more productive a lot more quickly. With our knowledge and experience we are capable of 3D modelling every aspect of electrical components. 3D modeling of power plants offers:

    • Maintenance and reconstruction of Electrical Substation – HV and LV
    • Reconstruction and Up gradation of Power Plants – Hydro, Nuclear, Thermal and Solar
    • Repair and Maintenance of Power line transmission – HV & LV
    • Electrical component modeling for use in BIM
    • Urban power Distribution Network 3D model for Maintenance and Planning
    • Industrial Plant’s Electrical distribution 3D model for Maintenance and risk management
    • Seam less integration with other peripheral systems such as SCADA and ERP.

    Integrated Asset Information & Maintenance Management

    Plant and Maintenance Management system works on the platform of Power plant 3D model and gives real-time updates on maintenance work being performed on ground by designated staff. Key Features of the system are:

    • Asset Mapping
      • Single, traceable, geospatial asset database for all natural gas transmission and distribution assets
        • Pipes and service pipes to distribute gas,
        • Valves,
        • Regulator devices to control and regulate gas flow,
        • Joins and fittings to join different pipes and meters to measure inlet and outlet of gas
      • This system is accurately keep track of its assets in the field, such as
        • Asset location,
        • Size,
        • Status
      • System generated Maintenance Alerts and Management
      • Control the fixed asset accounting life cycle, from acquisition and depreciation to revaluation and eventual disposal
      • Track history of field equipments / assets
    • Maintenance Management
      • System based Maintenance activity Planning and resource allocation
      • RFID tags on Plant equipments allows maintenance personnel to identify equipment and instruct maintenance process
      • After completion of equipment maintenance personnel will record task completion in system and it will give real-time activity progress
      • On attempt of following wrong maintenance sequence system will generate alert message

    Coal Stock Yard Automation & SCADA Integration

    Coal handling systems are an integral part of a complete material flow and quality management system. With the acquisition of seamlessly integrate the Intelligent Mining Solution (IMS) into an overall production mine and material handling system. It enables a fully automated operation of the whole stockyard from a central control room and consists of the following modules: Pile Monitoring and Visualization, Material Tracking, Quality Management, Autonomous Stacking/reclaiming. Benefits of this system are:

    • It measures various process facets of the ongoing stacking process live and with highest precision.
    • This allows feed the PLC/SCADA/MIS system with live information and permanently updated 3D inventory data.
    • Increased productivity, uptime and process control.
    • Coal stored in the finest form, for optimized burning.
    • Minimizing Ash generation by Dump Height Control.
    • High accuracy under all environmental conditions at any time during all operations
    • Exact inventory control at any time.
    • Exact height information of the stockpile at any place.
    • Exact positioning of tripper car, scraper, reclaimer, and gantry.
    • FIFO Stockpile Management for sticky material such as Sulfur, Salt, Steam coal.
    • High precision and high reliability.
    • Basis for remote control and automation
    • Maintaining the coal quality produced.
    • Transportation of only higher quality coal.
    • MIS Reports generation through the web application.

    Integrated Network Mapping, Analysis & Consumer Indexing

    This system is designed to serve following purposes:

    • Updating and modification of information concerning facilities for electricity distribution such as injection station, transformers, electric poles, electric cable, etc.
    • Faster and easier retrieval of information for instantaneous use in the area of planning, managing and monitoring of the facilities.
    • Identification of the amenities in the Feeder so as to ascertain their condition and to know which one is due for replacement or repair.

    System features:

    • Digitization of Network Data
      • Topographical Maps (raster images)
      • Environmental Information (Coverage)
      • Land Information Database
        • Governmental Boundaries, Roads, Railroads, Rivers, Lakes (Coverage)
        • Altitude (GRID)
      • Photogrammetric Maps (raster images)
      • DTM (GRID)
    • Route Zone Evaluation Supporting System
    • Basic Route Evaluation Supporting System
    • Detailed Route Evaluation Supporting System
    • Wave Interference Evaluation Supporting System
    • Land-use, Land-cover map (Land-use Land-cover is required to investigate the electric power of the area under investigation such as industrial requirement residential and municipal requirement
    • Locations of transformers using GPS
    • Dynamic data associated with individual transformer
    • Distribution of high tension wires line map
    • Utility analysis and network analysis based on terrain features
    • Potential integration with SCADA

    Coal/Ash Transportation Management & Monitoring System

    Our solution Direc-Tree™ is a Fleet tracking solution that enables managers and stakeholders to remotely ‘Sense’, ‘Track’, ‘Log’ and ‘Analyze’ the movement and activities of their mobile assets. This dynamic real-time data aggregation and analysis facilitates optimal asset usage and ‘Just in Time’ business processes. Direc-Tree™ enables businesses to commit and meet expected SLAs using clever tracking and analysis.

    Furthermore Direc-Tree™ is capable of being integrated with other peripheral systems. The complete offering is more beneficial due to an endto-end control. Benefits of Tracking Coal / Ash transportation fleet:

    • Real time Vehicle and Trip Information for Fleet Operator / Manager
    • Much easier Carrier Performance Evaluation with real time and accurate vehicle information
    • Supports in Carrier Relationship Management
    • Supports in Cycle Time Analysis
    • Routing & Scheduling is much easier
    • Ease in Dynamic Planning and Dispatch
    • Supports in Truck and Driver Performance Analysis
    • Increase in Mobile Asset’s Security
    • Customized Reports are available for Analysis
    • Accurate Transporter Billing and Ease in Billing Verification

    Inventory/Spares Management System

    Our solution Direc-Tree™ is a Fleet tracking solution that enables managers and stakeholders to remotely ‘Sense’, ‘Track’, ‘Log’ and ‘Analyze’ the movement and activities of their mobile assets. This dynamic real-time data aggregation and analysis facilitates optimal asset usage and ‘Just in Time’ business processes. Direc-Tree™ enables businesses to commit and meet expected SLAs using clever tracking and analysis.

    • Speed in identifying Items and Locations at the time of Receipt, Put away, Picking and Shipping, increases Productivity.
    • Accuracy by reducing Human Intervention form most of the operations, increases Productivity
    • FIFO, FEFO based item tracking
    • Fast & Accurate Verification of items in various operations
    • Fast Search of specific item using Handheld Reader
    • Automatic Data Capture and passed immediately for processing, More Accuracy.
    • Optimized Warehouse Space by efficient Pick Pattern, bin quantities and Put away location
    • Speedy Order Fulfillment by accurate and fast picking, Customer/Client Satisfaction
    • Reduction in Labor Cost by use of RFID enabled auto guided and more accurate equipments
    • Increase Carrier Utilization by verifying Carrier load for every dispatch
    • Automated System brings High Visibility in Warehousing Operations

    ERP & Third party system Integration

    We offer seamless integration of our automation systems with ERP system for respective modules such as transport management, inventory management, Sales and Procurement, Power generation and distribution management etc.

    WordPress Lightbox